HOLZ-HER DYNESTIC 7521: Perfect formatting and drilling work for full and semi-formats
The DYNESTIC 7521 is the flag ship in the DYNESTIC series from HOLZ-HER and is suitable for machining full or demi-format panels depending on the machine length selected. With the DYNESTIC 7521 and its portal design, HOLZ-HER has moved the limits for nesting technology to new dimensions. Technology at the highest level and equipment for large volumes.
Particular features on the DYNESTIC 7521 are the high precision linear guides in reference quality on both sides of the portal. Equipped with their own rack and pinion drives, all axes (X, Y and Z) are extremely easy to move. The linear guides are designed for extremely high precision and exceptionally long service life. Sliding shoes which run on ball bearings and are protected against dust additionally ensure quieter operation.
"BetterNest" - the optimum nesting software
Innovative operator software for optimized cutting and processing
The increasing popularity of nesting technology as a combined cutting and CNC processing solution for large quantities of panels has also increased the requirements placed on the nesting software. For this reason, HOLZ-HER offers the "BetterNest" software as an auxiliary module for the CAMPUS / NC Hops software for the functional nesting machining centers in the DYNESTIC series.
This module is available for pure rectangular nesting or as a free-form version with a completely new type of algorithm offering never-before-achievable nesting results with cutting losses far below that obtained with conventional nesting software. In combination with its simple operation in spite of its enormous versatility, it significantly facilitates programming for users in the office and on the machine while ensuring maximum process reliability.
CabinetControl - for programming your furniture simply
CabinetControl – software for simple furniture designing
Our high quality, user-friendly HOLZ-HER machine control system is an integral part of the machine’s design. The equipment package includes CAMPUS / NC Hops with office and machine license and full-fledged aCADemy CAD software. The integrated CabinetControl Base furniture design software rounds out this premium package. This offer provides the prerequisites for effective machining and convenient operation with barcode interface, manual control unit, import features and much more.
- CabinetControl Base included as standard feature in software package
- Design of furniture
- Views can be represented in 2D or 3D
- Quick adaptation to individual desires of furniture buyers
- Perfect presentation of furniture
- Automatic completion of cutting plans
- Generates CNC machining program at the touch of a button
- Automatic generation of nesting contours for each component
- An optional professional version, the CabinetControl PRO, is also available with library, calculation, data transfer to pressure beam saws, etc.
- Also ideal for planning kitchens and rooms
Machining head - perfect nesting results
High speed nesting with powerful cutting spindles
Precise cutting spindles with ceramic bearings ensure optimum cutting results. Whether with 11 kW (air or liquid cooling) or 16 kW (liquid cooling) for extreme cutting performance, HOLZ-HER offers the ideal spindle for your range of applications.
Perfectly equipped drilling head
- Drilling unit with 18 vertical spindles (X = 10 / Y = 8)
- Six horizontal spindles (two double drilling spindles in X direction / one in Y direction).
- Grooving saw in X direction (optional).
- The optional pressure booster provides even more power for the drilling unit.
Highly flexible nesting technology
High-flow nesting table
Nesting technology for rational production. With the nesting process, a porous protective panel – usually a thin MDF panel – is held down on the machine table by a vacuum. It provides a large surface for suction and serves to support the workpieces to be processed. Nesting technology allows optimized processing and cutting of panel materials.
- For formatting nesting cutting plans on the nesting table.
- Workpieces can be processed with manually positioned suction cups.
- The HOLZ-HER nesting table has small matrix dimensions – of only 50 mm – to ensure maximum vacuum flux over the entire table surface.
Perfect for special applications
Useful options make it perfect for all applications
Thanks to its flexible options, the DYNESTIC series is laid out perfectly for processing:
- Non-ferrous metals
- Composite materials (e.g.: ALUCOBOND)
Our "ColdGun" guarantees that your workpiece and cutters always remain cool. That is why this option also ensures extremely long tool life. As an alternative, our minimal lubrication feature also offers the possibility of using finely metered parting agents during the processing work.
The use of V-groove cutters and saw blades on HOLZ-HER changeover units also significantly reduces processing times to a minimum.
Plenty of space for all tools
The traveling disk tool changer with 8, 12 or 18 tool positions ensures short changeover times and maximum productivity.
Moreover, a single-position pick-up tool changer is available for heavy changeover units.
TouchLabel - overview of labels
TouchLabel - the perfect solution for labeling
The 19" touch screen provides a perfect overview of the nesting results. Simply tap the workpiece and the label printer included in the package prints out a self-adhesive barcode label.
The integrated CAMPUS module label printer allows printout of normal text as well as barcodes (barcode and 2D data matrix). Naturally, your barcode labels can be adapted to your specific requirements with the label template editor.
Multiple circuit vacuum systems
Flexible vacuum zones for variable panel sizes
The optional multiple circuit vacuum systems offer the possibility of subdividing the nesting table into various vacuum zones with the control. This feature makes it possible to choose between 2-field, 4-field and 8-field solutions.
Ideal for adapting the machining table to various workpiece sizes with simultaneously optimized vacuum.
Efficient vacuum technology
Extremely high performance, efficient vacuum pumps ensure workpiece is held securely. These low maintenance, dry-running pumps are also distinguished by their low noise emissions and extremely low maintenance requirements.
Moreover, our intelligent ECO VAC vacuum control uses a software program to ensure that the required vacuum power is always present when several pumps are used.
Options for extension
Maximum efficiency with Holz-Her machine networking
HOLZ-HER realizes your production ideas within 20 minutes from the first mouse click to finished furniture with seamless machine networking.
Complete, integrated solutions from HOLZ-HER
Pulsar is a marketing agency seated in Dubai, and offering its customers holistic marketing concepts. The agency was founded in 2007 and has a regional as well as global presence with production capabilities in Dubai and Beirut.
The basic idea is to create brand awareness to win customers for a brand particularly at the point of sale. For this purpose the agency offers integrated marketing concepts, including everything customers require for comprehensive brand awareness ranging from shop design to digital marketing, events and promotions.
Since February 2016 the company has used machines from the quality manufacturer HOLZ-HER for production of high quality store furniture elements for the point of sale. A STORE-MASTER panel storage system was installed in combination with a DYNESTIC 7521 nesting machine and a TECTRA 6120 pressure beam saw. Moreover the company operates successfully with a PRO-MASTER 7125 5-axis CNC machining center as well as an ACCURA series edgebander from HOLZ-HER for realization of its innovative store concepts.
Among others Nestlé, Unilever, Procter & Gamble, Nike, Burberry and BMW are included among the highly satisfied clientele in the Arabian world, who are impressed by Pulsar’s promise of quality as a result of its investments in high quality production machines.
Variable subdivision of standard elements
The Günthner company is a producer of sun protection systems that produce standard products in small series.
[...] The panel materials for the production of wood components are now being processed by Günthner with a complete solution from Holz-Her. In addition to a Tectra 6120 power plate divider and a Dynestic 7516 nesting machine, this system consists of a 5110 storage bin with ETR-300 labeling station, which supplies both dividing machines with plate materials. "We already had a saw and a nesting CNC in front of this combi-system, but they were both over-aged and had to be replaced. The storage and transport of the plates with vacuum lifters were no longer contemporary. Here, we wanted to relieve our employees and bring order to the camp ", reports the managing director. "The separate replacement of the two old machines was not an option. We wanted an overall concept. "
A year ago, Günthner looked at such a concept at another manufacturing company. It was clear right away. So he got to know different manufacturers and invited them to Rottweil to present their design. Finally, the decision to choose Holz-Her is based not only on machine technology but also on a good spatial arrangement of the concept, the regional proximity to the supplier and the conclusive software package. Since the end of May, the plant, which was built parallel to the old machines still working at that time, is in the house. [...]
Exclusive yacht interior with nesting technology
Sinnex, with headquarters in Swabian Steinheim, specializes in exclusive and highly custom interior furnishings for motor boats and yachts, luxury hotels, private jets, villas and private residences, executive boardrooms and operas and concert halls. Attention to detail, dexterity and exquisite craftsmanship as well as mastery of state-of-the-art technologies are united to form a perfect symbiosis at Sinnex. This results in perfect interaction of demanding technology and superlative craftsmanship, worth appreciating.
“We combine state-of-the-art technology with traditional craftsmanship”, stated Alexander Höfling, Commercial Business Manager at the Sinnex production facilities in Griffen. “With our 120 employees, together with up to 500 specialists from a a network of cooperating companies, we cover all interior finishing work to realize exclusive and exquisite surroundings.” Work accomplished by the company itself as well as it network partners all carries the same common hand. Some of Sinnex’s core competencies are in project management. “In cooperation with many partner companies, each belonging to the best in their field, we frequently handle highly complex interior finishing projects as general contractor.” We use high quality interior finishing materials such as wood, metal, natural stone, glass and textiles, chosen in direct cooperation with the customer and architects. “Our technical equipment and organizational competency provides the base to make it possible”, continued Höfling, “to also allow traditional-working shops offering exclusive craftsmanship to participate in the project work.” This expands capacities tremendously, allowing us to provide exclusive, one-of-a-kind finishing work while always remaining flexible to changes on the market and new trends.
“One of Sinnex’s particular strengths” according to the 46-year-old nautical engineer, “is finishing work on luxury motor boats and yachts, whereby we handle the entire interior finishing spectrum from initial planning to final acceptance of the finished work.”
“To continue to meet the continuously increasing requirements in this high end field of interior finishing, we have upgraded our production line at our production facilities in Körnten to the state-of-the-art this summer,” informed Wolfgang Walzl, Technical Business Manager at Sinnex in Griffen. For example an automatic storage system from Barbaric was installed, and is being used to charge a new CNC nesting machine from HOLZ-HER. Procurement of this combined automated system consisting of a Dynestic 7521 with automatic horizontal storage equipment from Barbaric, was a reaction to the continuously increasing pressure of competition, explained Walzl, who has been active in the company since 2004. The new nesting equipment ensures optimum organization for the entire cutting process frequently involving extremely high quality panel material with sensitive surfaces. “We process materials such as chipboard and plywood panels, aluminum core and foam glass panels as well as even some laminated veneer surfaces”, stated 40-year-old Walzl. “The shaped parts produced here are either used directly in our production or are sent to partner companies in our network.”
Playfully easy implementation - with HOLZ-HER nesting technology
Playfully easy implementation - with HOLZ-HER nesting technology
“Impressive, exclusive, unique!" - is the motto of the Möbelwerkstatt Schulte Company located in Merzen in Lower Saxony. Whether platform landscapes, shelving systems or wardrobes - this family company with headquarters in the vicinity of Osnabrück has specialized in custom, child-oriented furnishings. This company, specializing in custom-made furniture for young children started production the end of 2011 optimized with nesting technology from HOLZ-HER using a DYNESTIC 7516.
Furniture for “Young Explorers”
Children explore their environment by playing, using all their senses. High quality materials and colors are important elements for production of children’s furniture and toys. A mixture of smooth and rough as well as soft and hard surfaces provides suspense, diversity and a wealth of haptic sensation for “little explorers”. The materials used for production include Plexiglas®, multiplex, textile coverings, wood, metal, HPL panels and plastic coated panels as well as linoleum and mirrors.
Minimum cutting loss
Children’s furniture is small. Toys, towers and slides, railings, things to climb on with bullseyes, openings and handles - an infinite variety of small parts require formating and drilling to construct a child-oriented play landscape. Naturally the work process needs to be accomplished with as little cutting loss as possible. And this is precisely what is offered by “NestedBased Manufacturing” (NBM) - maximum reduction of cutting losses by ‘nesting’ the workpieces on the vacuum machining table.
Inspiration at the Ligna
Personal contacts and technical presentation of HOLZ-HER’s own portfolio quickly provided convincing evidence of HOLZ-HER’s excellent reputation as a contact partner. “After listening to a service technician at the Ligna explain and demonstrate the DYNESTIC, our decision was clear”, declared the senior partner.
Both father and son were amazed particularly by the immense time savings made possible by the nesting machine’s capability of cutting many small parts from one panel in one pass
The equipment was set up and ready for operation within only one week. “It took a lot less time to get started than we thought.” The program and operating instructions were extremely easy to understand and the work processes are well documented”, explained Henning Schulte. The 28-year-old appreciates the DYNESTIC 7516 particularly for its precision technology for detailed processing of parts with complicated shapes
New technology for higher turnover
According to their own information, within just 2 years with the DYNESTIC 7516 Möbelwerkstatt Schulte Company successfully completed significantly more that 50 projects with a range all the way to completely furnishing a nursery school room.
The time saved in production with the nesting technology amounted to nearly 30 percent. Heinz Schulte: "The DYNESTIC 7516 makes it a lot easier for my personnel to process large panels by reducing the physical strain. This makes the work a lot more fun for all of us."