Innovative operator software for optimized cutting and processing

The increasing popularity of nesting technology as a combined cutting and CNC processing solution for large quantities of panels has also increased the requirements placed on the nesting software. For this reason, HOLZ-HER offers the "BetterNest" software as an auxiliary module for the CAMPUS / NC Hops software for the functional nesting machining centers in the DYNESTIC series.

This module is available for pure rectangular nesting or as a free-form version with a completely new type of algorithm offering never-before-achievable nesting results with cutting losses far below that obtained with conventional nesting software. In combination with its simple operation in spite of its enormous versatility, it significantly facilitates programming for users in the office and on the machine while ensuring maximum process reliability.

High-flow nesting table

Nesting technology for rational production. With the nesting process, a porous protective panel – usually a thin MDF panel – is held down on the machine table by a vacuum. It provides a large surface for suction and serves to support the workpieces to be processed. Nesting technology allows optimized processing and cutting of panel materials.

• For formatting nesting cutting plans on the nesting table.
• Workpieces can be processed with manually positioned suction cups.
• The HOLZ-HER nesting table has small matrix dimensions – of only 50 mm – to ensure maximum vacuum flux over the entire table surface.

Convincing processing results

Even in the standard equipment the DYNESTIC models 7505 and 7507 are provided with a fully equipped drilling head with 14 spindles and grooving saw. For higher drilling performance the XL drilling head can be chosen. It has up to 24 drilling spindles and a grooving saw in X-direction and therefore is the perfect solution.

• The 6-position Pick-up changer is integrated in the machine base. Because of the pneumatically controlled cover it is protected against dust and splinters. An extension option of up to 12 tool positions is available.
• Optional available with X/Y changer extension for the DYNESTIC angle gear.

The machine lettering "DYNESTIC" is illuminated by LEDs. Depending on the colour of the LED machine lettering the operating status of the nesting machine can be determined clearly at a glance.

• Green lettering: machine is ready
• Orange lettering: machine is in operation
• Red lettering: machine is not ready

TouchTool is the perfect system for the tool length measurement and updates the appropriate values in the tool database. Additionally Touchtool enables an early realization of tool breakage.

The precision measuring probe TouchProbe measures workpiece length, workpiece depth and material thickness with its ceramic ball caliper and transmits the data to the control of the CNC machine. Thereby measuring errors in the program are automatically updated.

TouchLabel - the perfect solution for labeling

The 21,5" touch screen provides a perfect overview of the nesting results. Simply tap the workpiece and the label printer included in the package prints out a self-adhesive barcode label.

The integrated CAMPUS module label printer allows printout of normal text as well as barcodes (barcode and 2D data matrix). Naturally, your barcode labels can be adapted to your specific requirements with the label template editor.

The industrial printer unit Direct Label is installed in a user-friendly protective housing in the moving column of the nesting machine. Label positions are generated and transferred fully automated via the CAMPUS machine software and the BetterNest nesting software.

The machine picks up the labels one after the other via a 90° rotating stamp on the printer and positions them fully automated on the raw plate before the nesting processing. Both normal text and barcode printouts (barcode and 2D data matrix) are possible. A label template editor for linking to label variations is integrated as well.

One machine - unlimited possibilities

Due to their flexible options the DYNESTIC models are perfectly designed for the processing of many different materials. The processing of sensitive and heavy materials is enabled because of air buffers. "ColdGun"is suitable for synthetic material, aluminium and composite materials. Due to this "ColdGun" the workpieces and milling tools stay constantly cool. Because of that this option enables extrem long tool lifetimes. Amongst others the following materials can be processed with the DYNESTIC models

• Plexiglass
• Plastics
• Solid surface
• Aluminium composite material
• Alu Core
• Alu Profile
• Panels
• MDF panels
• Solid wood glueboards

The ergonomic design of your workplace is constantly growing in significance. HOLZ-HER offers a control desk, which was developed specifically for the DYNESTIC series. This control desk is equipped with an 21,5" and 16:9 monitor and ensures perfect operator ergonomics.

Depending on the machine equipment the operator desk can be chosen optionally with a mobile base. The wheels enable to move the desk to the place, where it is most suitable for your working process.

The possibility to strike the workpieces optionally on the front stop bar, makes the DYNESTIC series even more flexible. Formatted workpieces can be positioned and processed easily and precisely. Special vacuums for the grid table allow e.g. horizontal drilling and profile processing on different workpieces.

The vacuum pumps of the DYNESTIC 7505 and  DYNESTIC 7507 are integrated in the machine base and therefore extremely space-saving. The extremely high performance, efficient vacuum pumps ensure the workpiece is held securely. These low maintenance, dry-running pumps are also distinguished by their low noise emissions and extremely low maintenance requirements.

Moreover, our intelligent ECO VAC vacuum control uses a software program to ensure that the required vacuum power is always present when several pumps are used.